Line purchased NEW in 2013

LESS THAN 570 HOURS OF OPERATING TIME!

PLEASE SEE VIDEO THAT WAS TAKEN ON 5-27-2017 OF THIS UNIT

(3) Position system including

           -Burkle Model GF 1300/2500 Belt Conveyor

           -Burkle Model RCL 1300/R Single head differential roll coater

           -Burkle Easy-Cure TRUV 1/1300/S UV Oven

SEE SPECS BELOW TAKEN FROM ORIGINAL QUOTATION

Bürkle Roll Coat System Substrate Specifications

Substrates having the following approximate maximum and minimum dimensions can be transported through the equipment offered:

Scope of Delivery

1. Belt Conveyor, Bürkle Model GF 1300/2500 

2. Single Head Differential Roll Coater, Bürkle Model Easy Coater RCL 1300/R 

3. Ultra Violet Oven System, Bürkle Model e.a.sy-Cure TRUV 1/1300/S

                    one (1) UV lamp 


                    UV lamp power supply with electronic converter (replaces transformer) 


                    control cabinet located under conveyor 


                    equipped with outfeed element for unloading 


Belt Conveyor, Bürkle Model GF 1300/2500

Belt conveyor model GF is designed for the connection of machines operating in processing lines with a working width of 1300 mm (51"). The length of this conveyor is 2500 mm (98").

Structure

1.                  anti-static PVC conveyor belt 

2.                  belt guiding on metal plates 

3.                  steplessly adjustable, frequency-controlled direct drive 

4.                  belt guiding by wedge-type rails 
Options Included 


           drive type frequency-controlled, feed speed 5 to 25 m/min, explosion-proof 


           belt conveyor designed with its own switch cabinet 


           driven transition rollers at infeed and outfeed to handle a minimum workpiece 
length of 305 mm (12") 
Technical Specifications 
Utility Requirements 
Electrical equipment installed according to UL regulations. Voltage supplied must not fluctuate in excess of +/- 5% of its stated value. 


Single Head Differential Roll Coater, Model RCL 1300/R

For single-sided application of liquid coating materials, which are suitable for recirculation, from the top onto flat work pieces.

Applying Unit

1.                  rubber covered applying roller with a separate, steplessly adjustable, frequency- controlled direct drive 

2.                  quick change coupling for the applying roller with hinged bearings and an Oldham coupling 

3.                     pneumatically oscillating applying and doctor roller scraper blade made of plastic is mounted on a support which is quickly exchangeable for cleaning 

4.                     hard chromium-plated doctor roller with a separate, steplessly adjustable, frequency-controlled direct drive 

5.                     doctor roller rotation from reverse run to forward run is changed by a function key in the control panel 

6.                           operator-friendly machine hood 
Material Circulation System 


           pneumatic double diaphragm pump with pressure reducing valve for a careful lacquer feed, particularly suited for very viscous, solvent-free coatings 


           large lateral collecting troughs and return gutter made of stainless steel for clean material circulation 


           spring-loaded end plates with exchangeable screwed-on plastic sliding surfaces 


           suitable for one-way 30-liter containers (maximum height 400 mm) 
Motorized Height Adjustment 


           precision lifting gearings for the applying unit, with hard chromium-plated circular columns for the precise setting of the passing height 


           operated by function keys in the control panel 
Machine Frame with Integrated Transport System 


           stable machine frame built with vibration-absorbing cast-iron 


           independent transport system mounted into the machine frame, which can be 
easily removed during maintenance 


           steplessly adjustable, frequency-controlled direct drive of the rubber covered 
counter-pressing roller 
Switching for Cleaning 


           for easy cleaning, the applying, doctor and smoothing roller turn even while the protective hood is open when the safety distances of the height adjustments and the doctor roller adjustment are set 


           the safety distances are electrically sensed by a limit switch 


Electric Equipment

1.                     as per DIN/VDE (EN60204/1) 

2.                     explosion-proof motors and limit switches at the machine 

3.                     operating elements that are not explosion-proof are in an ergonomically 
designed and well arranged control panel above the hazardous zone 
Cable Connection Machine/Switch Cabinet 


           control not explosion-proof in a separate switch cabinet outside the hazardous zone 2 


              switch cabinet is connected to the machine frame on the driving side 
Options Included 


           motorized emergency lifting of the applying and smoothing unit in case the transport system stops

                                         automatic adjustment of the set passing heights in the event of a restart 


                                         indication of the passing heights at the control panel 


           special travelling mechanism with additional plastic wheels for a rail-free working area, which allows easy withdrawal from line for cleaning 


           coating system equipped with two collection containers and by-pass trough 


           anti-adhesive coating (teflon) of the end plates, lateral collecting troughs and 
return gutters (ideal for use with waterborne coatings) 


           one spare application roller 
Technical Specifications 


Utility Requirements

Electrical equipment installed according to UL regulations. Voltage supplied must not fluctuate in excess of +/- 5% of its stated value.

Ultra Violet Oven System, Model TRUV 1/1300/S

For the single-sided curing (partial or full polymerization) from the top of UV coatings on flat workpieces.

UV Module

1.                     one (1) single lamp UV unit 

2.                     UV lamp and reflector removable from the top 

3.                     automatic swiveling reflector in case of transport stop 

4.                     light protection curtain at the outfeed 
Options Included 


           UV lamp power supply with electronic converter (replaces transformer) – enables power reduction to 30% - enabling additional power saving 


           control cabinet located under conveyor – floor space savings 


           one (1) lamp equipped with stepless adjustment from 30% to 100 % of the 
specific lamp power 


           lamp power saving feature

                                         adjusted by a control at the infeed 


                                         the reflector swivels and the lamp power is automatically reduced if no 
workpieces pass through the UV unit after a certain adjustable time 
  the reflector and lamp power are automatically readjusted to normal 
operation when workpiece flow resumes 
Technical Specifications 


Note: This unit draws ambient temperature air from the room for cooling of the lamp(s). During the cooling process the air naturally become warmed or heated and collects ozone produced by the UV lamp. The exhaust air (containing heat and ozone) must be vented to the outside by customer.

Belt Conveyor - UV

1.                     Antistatic conveyor belt 

2.                     Belt guiding on metal plates 

3.                     Steplessly adjustable, frequency-controlled direct drive 

4.                     Pneumatic belt guiding 

5.                     Belt run/idle monitoring 

6.                     Contactless belt guiding monitoring 
Optional Equipment 


           driven transition rollers at infeed and outfeed 


           includes 500mm non-driven outfeed element for unloading purposes 
Technical Specifications 
Switch Cabinet 


           switch cabinet NOT explosion-proof, positioned at the driving side of the machine 


           individual failure message; emergency stop and transport interlocking 
Technical Specifications 
Electric Equipment 


           according to DIN/VDE (EN 60204-1) 


           S7-200 control 


           operating elements NOT explosion-proof in an ergonomically arranged control 
panel at the operating side of the UV unit 


           conforms to EC machine directives as well as to pr EN 1539 
Utility Requirements 
Electrical equipment installed according to UL regulations. Voltage supplied must not fluctuate in excess of +/- 5% of its stated value.